Xiaomi Home in Nanjing

Project location:

Nanjing, Jiangsu Province

Glass Configuration:

8mm Ultra-Clear Curved Tempered + 2.28SGP + 8mm Ultra-Clear Ceramic Frit Curved Tempered + 2.28SGP + 8mm Ultra-Clear Curved Tempered + 2.28SGP + 8mm Ultra-Clear Curved Tempered Laminated

Maximum glass size: 

6272.8mm*1712.88mm

Case Study: Curved Multi-Ply SGP Laminated Glass with Ceramic Frit for Xiaomi Home Nanjing

Project Overview

When Xiaomi, a global technology leader, designed its signature Nanjing flagship store, the architectural vision required a glass facade that embodies the brand’s minimalist design philosophy — sleek, seamless, and technologically advanced. We at Zhongbo Glass were chosen to engineer and supply the store’s most distinctive glazing element: large-scale, structurally robust curved multi-ply laminated glass panels that combine flawless ultra-clear aesthetics with precise ceramic frit patterning.

This project demanded a glass solution that is simultaneously an architectural statement and a high-performance building component. Our team designed and fabricated a four-ply, triple-SGP curved tempered laminate with an integrated ceramic frit layer, achieving a seamless, frameless transparency that blurs the boundary between the store interior and the bustling streets of Nanjing. For Zhongbo Glass, the Xiaomi Home represents our mastery in delivering complex, curved, and decorated architectural glass at a scale few manufacturers can match.


Glass Configuration — Strength, Beauty, and Precision in Four Layers

The glass specification for Xiaomi Home required exceptional post-breakage safety, optical clarity, and decorative solar control — all within a curved geometry. We supplied a monolithic laminated glass panel of unparalleled complexity:

8mm Ultra-Clear Curved Tempered + 2.28mm SentryGlas® Plus (SGP) + 8mm Ultra-Clear Ceramic Frit Curved Tempered + 2.28mm SGP + 8mm Ultra-Clear Curved Tempered + 2.28mm SGP + 8mm Ultra-Clear Curved Tempered

Let’s decode this engineering masterpiece:

  • All-Ultra-Clear (Low-Iron) Glass: Every ply is fabricated from premium ultra-clear glass, delivering the purest transparency with zero greenish tint. This allows the Xiaomi store’s interior lighting and product displays to be visible in their true colors.

  • Curved Tempering: All four 8mm plies are individually hot-bent and tempered to the exact same curvature radius. This ensures perfect shape matching during lamination, eliminating optical distortion and stress concentrations.

  • Integrated Ceramic Frit Layer: The second glass ply features a durable ceramic frit pattern, fused into the glass surface during the tempering process. This frit provides controlled shading and privacy while adding a sophisticated geometric texture that complements Xiaomi’s brand identity. It is permanently sealed within the laminate, protected from weathering and cleaning.

  • Triple 2.28mm SGP Interlayers: Three layers of SentryGlas® Plus ionoplast interlayer bond the four glass plies into a single structural composite. SGP’s stiffness and tear strength (five times that of PVB) ensure that even if all four plies were broken, the panel would remain intact and load-bearing, providing maximum safety for a busy retail environment.

  • Monolithic Edge Finish: As a single laminated unit (not an insulating glass unit), the exposed edges can be ground and polished, revealing the clean, glassy layering that underscores the premium feel.


Maximum Glass Size: 6272.8mm × 1712.88mm — The Long Curved Challenge

The maximum panel size reached 6272.8mm in length by 1712.88mm in height, with a thickness of over 38mm. This is a very slender, high-aspect-ratio curved panel — over 6.2 meters long but less than 1.8 meters wide. Producing a curved laminate of this geometry introduces unique challenges that only experienced jumbo curved glass manufacturers can overcome:

  • The panel’s length demands extreme precision in bending and tempering to maintain a consistent radius along the entire 6.27-meter arc.

  • The narrow width, combined with four plies and three SGP interlayers, requires exceptional control during lamination to prevent bowing or twist.

  • Ceramic frit on a curved tempered ply must withstand the bending process without distortion, peeling, or color variation — a true test of our ceramic printing and thermal processing capabilities.

At Zhongbo Glass, we welcomed these challenges as an opportunity to demonstrate our unique competencies.


Overcoming the Technical Hurdles — Zhongbo Glass’s Specialized Solutions

1. Precision Curved Tempering with Ceramic Frit

Bending and tempering 8mm ultra-clear glass with a ceramic frit layer is exceptionally demanding. The ceramic ink must be applied via screen printing, dried, and then fired during the bending and tempering cycle. Our in-house jumbo curved tempering furnace, capable of processing glass up to 8 meters in length, uses precisely controlled heating profiles to fuse the frit perfectly without causing glass deformation, roller-wave distortion, or color shift. The resulting frit layer is crisp, permanently bonded, and dimensionally stable — ready to be encapsulated inside the laminate.

2. Multi-Ply Curved SGP Lamination

Laminating four curved 6.2-meter plies with three stiff SGP interlayers is an extreme process. Even a slight mismatch in curvature between plies can cause bubbles, delamination, or optical defects. We utilized a shaped interlayer cutting and layup process in a dust-free cleanroom, followed by a vacuum bag de-airing stage and a custom autoclave cycle. Our large-format curved glass autoclave ensures uniform heat and pressure distribution, producing a crystal-clear laminate where every ply and interlayer is perfectly fused edge-to-edge along the full curve.

3. Maintaining Optical Excellence

In a flagship retail environment like Xiaomi Home, glass must provide an undistorted view. Our curved tempering process minimizes roller wave and bow, while the SGP’s optical clarity avoids the hazing sometimes seen with PVB. The result is a stunningly transparent curved wall that showcases Xiaomi products without visual interference. The ceramic frit pattern remains sharp and consistent, regardless of viewing angle.

4. Handling and Logistics for Slender Curved Panels

Transporting a 6.2-meter curved laminated panel — flexible in handling and prone to twisting — demands specialized logistics. We designed curved support cradles that matched the exact radius of each panel, ensuring full contact support during transit. Vibration-monitored, air-ride trailers delivered every panel safely from our factory to downtown Nanjing. Our careful handling ensured zero breakage and perfect readiness for installation.


Why Zhongbo Glass? — The Curved and Decorative Glass Authority

The Xiaomi Home Nanjing project highlights the specialized capabilities that set Zhongbo Glass apart as a leader in architectural glazing:

  • Jumbo Curved Glass Leadership: Our curved tempering furnace processes glass up to 8,000mm in length, enabling us to deliver curved panels that others cannot. We are equally proficient with flat and curved formats, from tight radii to gentle arcs.

  • SGP Lamination Specialists: With dedicated cleanrooms, vacuum bag systems, and large autoclaves, we excel at multi-ply SGP laminates — whether flat or curved, and regardless of size. Our SGP laminates meet the most rigorous global standards for structural safety.

  • Ceramic Frit Integration Expertise: We apply and fire ceramic frit patterns on tempered, heat-strengthened, and curved glass, ensuring flawless, durable results. The frit can be embedded within laminates for permanent protection and aesthetic longevity.

  • Ultra-Clear Glass Quality: We source and process only the highest-grade low-iron glass, with strict incoming inspection to avoid inclusions and guarantee the brilliant transparency that premium projects demand.

  • Full Project Partnership: From pattern design advice and structural calculation to custom logistics and installation guidance, we act as a technical extension of the project team, not just a glass vendor.

  • Proven Landmark Portfolio: Xiaomi Home Nanjing joins our expanding collection of iconic projects, including the Huawei Qingpu R&D Center (13.5m flat panels), Tencent Cloud Tower (7.6m curved IGUs), Shenzhen Bay No.1 (12m vertical panels), and Wuhan SKP (4-ply flat laminates). Our capability across both flat and curved super-jumbo formats is unrivalled.


Conclusion

The Xiaomi Home in Nanjing is a perfect fusion of cutting-edge technology and refined design. At Zhongbo Glass, we are proud to have delivered curved, ultra-clear, multi-ply SGP laminated glass panels with integrated ceramic frit that embody the innovative spirit of the Xiaomi brand. These panels — up to 6272.8mm × 1712.88mm — demonstrate that complex curved glass with decorative elements is not a limitation, but a possibility when you have the right manufacturing partner.

Contact Zhongbo Glass today to explore how our curved glass capabilities can bring your next architectural vision to life. Whether you need jumbo curved laminates, custom ceramic frit patterns, or structural SGP glass, our engineering team is ready to collaborate with you from concept through completion.

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